Construction sites can be dangerous places, especially when workers are working at heights. Falls are one of the leading causes of injuries and fatalities in the industry, which is why safety measures, such as lifelines, are crucial. Lifelines are a key component of fall protection systems, keeping workers secure and preventing fatal accidents. However, even the best safety gear can be ineffective if used incorrectly.

In this article, we’ll go over some of the common mistakes made when using lifelines on construction sites and how to avoid them, ensuring that your workers stay safe.

1. Using the Wrong Type of Lifeline

Not all lifelines are created equal, and it’s important to choose the right type for the task at hand. Horizontal lifelines are typically used for long spans across a work area, while vertical lifelines are used when workers are climbing tall structures. Self-retracting lifelines (SRLs) are ideal for tasks where movement is needed, as they automatically adjust the length of the rope.

Mistake: Using the wrong type of lifeline for a particular job can lead to ineffective fall protection. For instance, a horizontal lifeline may not be suitable for a vertical climb, and vice versa.

Solution: Always assess the task and choose the lifeline that fits the situation. Make sure you’re familiar with the worksite and the specific height hazards to ensure the best protection for your workers.

2. Not Inspecting Lifelines Regularly

Over time, lifelines can become worn out, frayed, or damaged, especially if they are exposed to harsh environmental conditions or excessive use. Failure to inspect these systems regularly can lead to faulty fall protection when it’s needed most.

Mistake: Skipping regular inspections or not conducting thorough checks on lifelines before use can lead to serious safety issues.

Solution: Implement a strict inspection schedule. Before each use, inspect the lifeline for any signs of wear, such as fraying, cuts, or broken connectors. If there are any issues, replace the lifeline immediately. Regular maintenance is critical to ensuring the safety of your workers.

3. Improper Anchor Points

A lifeline is only as strong as its anchor point. If the anchor isn’t secure or suitable for the task, the lifeline won’t be effective in stopping a fall. An improperly installed or weak anchor point can cause the lifeline to fail during a fall, leading to serious injury or death.

Mistake: Choosing anchor points that are not strong enough or incorrectly installed can compromise the entire fall protection system.

Solution: Always ensure anchor points are secure, properly installed, and rated to support the weight and force of a fall. Consult with a professional if you’re unsure about anchor points and always follow manufacturer guidelines for both lifelines and anchors.

4. Incorrectly Setting Up the Lifeline

Even with the right equipment, improper setup can render a lifeline ineffective. For example, a lifeline should always be positioned above the worker’s head, and the lanyard should not have too much slack. If there’s too much slack, the worker could fall a greater distance before the lifeline stops them. Additionally, lifelines should never be attached to unstable or temporary structures, such as scaffolds or equipment.

Mistake: Incorrectly setting up the lifeline, such as having too much slack or anchoring it to the wrong structure, can increase the risk of a fall.

Solution: Follow proper setup procedures for each type of lifeline. Ensure there’s minimal slack in the line and that the lifeline is attached to a stable, secure anchor point. If possible, use fall arrest devices to limit the amount of slack.

5. Lack of Proper Training

Without proper training, workers may not understand how to correctly set up and use lifelines, leading to errors that can result in accidents.

Mistake: Failing to provide workers with proper training on how to use fall protection equipment can be a dangerous oversight.

Solution: Make sure all workers are trained on the proper use of lifelines and fall protection systems. Regular refresher courses are also a good idea to keep safety practices top of mind.

6. Using Lifelines Past Their Expiry Date

Lifelines, like other safety equipment, have a limited lifespan. Over time, they may lose their strength or become ineffective due to wear and tear. Continuing to use lifelines that are past their expiration date or have reached their usage limit can be dangerous.

Mistake: Using old or expired lifelines can lead to failure when they’re needed most.

Solution: Always keep track of the expiration date and usage history of lifelines. Replace old equipment with new, certified products to ensure maximum safety for your workers.

At Phakimisa Industrial, we specialise in providing high-quality lifelines and fall protection systems specifically designed for the construction industry. Our products are built to ensure the safety of workers on elevated work sites, effectively preventing falls and minimizing the risk of injury. We understand the importance of safety and offer reliable, durable solutions that meet industry standards. By working with us, you can ensure your team is protected while staying compliant with safety regulations, creating a safer environment for everyone on site.